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How do you strip large amounts of copper wire?

Copper stripping is a common operation that removes the insulation or outer protective coating of wires to obtain the copper within them for recycling or other purposes. Here are several common methods for stripping copper wire, with a detailed description of the advantages and disadvantages of each method:

Manual Wire Stripping: Manual wire stripping is one of the most basic methods of stripping copper wire. It involves using a handheld wire stripping tool or a manual wire stripper. First, adjust the tool or machine to the appropriate wire diameter. The insulation is then cut or scored so that it can be easily removed from the copper wire.

Advantages: Manual wire stripping requires no additional investment, only labor. This is an affordable option for simple wire stripping tasks or small-scale operations.

Disadvantages: Manual wire stripping is less efficient because it requires more labor and time. Additionally, manual wire stripping presents a safety risk as the operator may be injured by the blade. For large-scale wire stripping tasks, manual wire stripping is obviously not the best choice.

Mechanical Wire Stripping: Mechanical wire stripping is an efficient method for stripping large amounts of wire. Mechanical wire stripping machines are specifically designed for automatic wire feeding and stripping operations. They use a combination of cutting blades and rollers to remove insulation from copper wires. Mechanical wire strippers can handle different sizes and types of wires, making the stripping process more efficient.

Scrap Copper Wire Stripping Machine

Scrap Copper Wire Stripping Machine

Advantages: Mechanical wire stripping machine can save manpower and improve production efficiency. They can handle a wide range of wire gauges and are suitable for large-scale wire stripping tasks. In long-term operation, the return on investment of mechanical wire stripping machines is usually higher.

Disadvantages: Some complex scrap wires may require additional preparation to accommodate mechanical wire stripping machines. For a small workshop or small factory, it may not be cost-effective to purchase a mechanical wire stripping machine.

Fully automatic copper stripping machine: The fully automatic copper stripping machine is a highly automated solution that can recycle waste wires through steps such as crushing and sorting. This machine can be customized according to customer needs for efficient copper stripping and recycling.

Cable Wire Recycling Machine

Cable Wire Recycling Machine

Advantages: The fully automatic copper stripping machine has the advantages of high efficiency, high output and high sorting rate. They are typically capable of handling large quantities of scrap wire and can accommodate a variety of gauges and types of wire. The fully automatic copper stripping machine reduces manual operations and saves labor costs.

Disadvantages: Fully automatic copper stripping machines may require larger capital in terms of initial investment. In addition, its maintenance and operation may require certain specialized knowledge and skills.

As a professional manufacturer of waste wire recycling equipment, SUNY GROUP has rich experience and advanced technical equipment. We offer a variety of copper stripping solutions, including manual stripping tools, mechanical stripping machines and fully automatic copper stripping machines. Our equipment has reliable quality and superior performance, and can meet customers of different sizes and needs. If you have any needs or questions about waste wire recycling, please feel free to contact us and we will be happy to provide you with consultation and support.

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Copper Wire Recycling Machine Products

Scrap Copper Wire Stripping Machine

The Scrap Copper Wire Stripping Machine is designed to strip the insulation from copper wires, allowing for easy separation and recycling of the copper core. It employs mechanical methods to remove the outer sheath or insulation material, leaving behind clean and pure copper wires.

SUITABLE RAW MATERIAL

Machine suit different diameter wire,the outer sheath and inner conductor will be stripped by blade when waste cables cross through the middle guide wheel.

raw material

MAIN STRUCTURES

Structure Diagram

This model wire stripping machine is both manually and electricity operated machine.Pushing wire automat- ically,just need hold by labors.

1. The blade adjusting rod is convenient to adjust the blade distance according to the wire diameter.

2. Double stripping path with double knife, made the separation conplete, Scroll design at the outlet avoide the wire damage.

3. There are round holes and square holes of different sizes, which can strip wires with multiple center diameters.

4. National standard motor, belt with protective cover, in line with European standards.

PARAMETER

Model ZY-38
Feed diameter: 1mm-38mm
Voltage: 220v
Power: 2.2kw
Weight: 67kg
Size 53*43*85cm
Capacity: 1-300kg
Model ZY-45
Feed diameter: 1mm-45mm
Voltage: 220v
Power: 2.2kw
Weight: 98kg
Size 53*43*85cm
Capacity: 1-600kg
Model ZY-60
Feed diameter: 1mm-60mm
Voltage: 220v
Power: 4kw
Weight: 100kg
Size 62*53*85cm
Capacity: 1-1000kg
Model ZY-70
Feed diameter: 10mm-70mm
Voltage: 220v/380v
Power: 4kw
Size 46*46*85cm
Capacity: 10-1000kg
Model ZY-120
Feed diameter: 10mm-120mm
Voltage: 220v/380v
Power: 2.2kw
Size 67*58*110cm
Capacity: 100-2000kg

MAINTENANCE

1. Before working, check the motor's working condition. When start to work, feed the suitable size of cables into machine one by one.

2.In order to keep blades with long-term lifespan and durability, the connector of rubber and plastic cable should be cut off before feeding into to avoid the damage of blades.

3. In case wire broken after stripping, please follow the solutions as below:

①Adjust the tightness of the M12 screws on both sides of the blades shaft.

② Check whether misplaced the feeding holes.

If the stripping blades are new or too sharp, use oilstone to grind a bit. If no grinding with oilstone, there will be no broken any more after a half hour also.

4. After stripping, if rubber or plastic is open but copper wire cannot spit out, please follow the solutions as below:

① If the upper blades is too sharp, grind a bit by oilstone. Note: Too much oil is easy to make wire stuck in the machine.

Check the pressure of spring, if it's too loose, adjust the tightness until the cooper wire can get out.

Check the diameter of cable, if the diameter is too small, or the shaft gap is too wide, adjust the size between two shafts to 0.4-0.6mm.

The temperature of cable after stripping is too high, the copper wire is not easy to get out.

5. After materials get into the machine, cables cannot get through or materials stuck in the machine, please follow the solutions as below:

①Check if the belts are loose or not;

② Check if the spring pressure on each side of the extrusion profile is too tight, loose it if so.

③ Oil on cables is too much to make the two shafts to be easy slip, keep the shafts dry by wiping oil. (Note:take care of your hands by injury if machine is working when wiping).

④ Replace or repair the shafts if the belt cannot transfer materials.

CONTACT US FOR WORKING VIDEO

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PACKING AND SHIPPING

Packing and shipping