Customer Shredder Site in UAE
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Customer Shredder Site in UAE
Tag: Shredder
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Shredder That Can Chop Up Aluminium Sheets
Pulverizers have a wide range of applications in industrial production, especially in the field of metal recycling and processing. Pulverizers for shredding aluminum flakes can not only increase the reuse rate of materials, but also significantly reduce production costs. In this article, we will discuss in detail the working principle, application scenarios and future development direction of this type of pulverizer.
Principle of operation
Aluminum pulverizers use a highly efficient blade system to cut aluminum flakes into small pieces through high-speed rotation and shearing. These machines usually have multiple blades and powerful motors to ensure that they can handle aluminum flakes of various thicknesses and sizes. The crushed aluminum flakes have smaller particles for subsequent transportation and reprocessing.
This type of pulverizer is widely used in places such as scrap metal recycling stations, manufacturing plants and processing plants. By pulverizing the discarded aluminum flakes, companies not only recycle valuable metals, but also reduce the environmental pollution caused by the waste materials. In addition, shredders that cut up aluminum flakes can also play an important role in helping to recycle resources in areas such as automotive manufacturing, aerospace and electronics.
Technical Advantages
Efficient cutting: the shredder uses high-quality blades with high cutting efficiency, capable of handling large quantities of aluminum flakes.
Low Energy Consumption: The advanced motor system ensures that the equipment operates efficiently while maintaining low energy consumption.
Automated operation: modern pulverizer is equipped with automated control system, which is easy to operate, safe and reliable.
With the continuous progress of science and technology, the crusher is also developing in the direction of intelligence and high efficiency. In the future, pulverizers for shredding aluminum flakes will further integrate artificial intelligence and IoT technologies to achieve remote monitoring and automatic fault diagnosis, improving the reliability and productivity of the equipment. In addition, environmentally friendly materials and sustainable design will also become an important trend in the development of crushers, helping enterprises to realize green production and sustainable development.
Pulverizers and crushers are used to refine the material processing machinery and equipment, but there are some important differences between them.
Processing objects differ: pulverizers mainly deal with small-sized materials, such as sugar, raw materials, feed, etc. below 5mm. The crusher is mainly used to deal with large lumpy materials, such as industrial salt, and mineral powder.
Discharge size is different: the discharge size of the crusher is generally more than 10mm, if you need a finer size, you need to use the crusher for secondary processing. The pulverizer can be adjusted through the screen to control the particle size of the material, a molding.
The working principle is different: pulverizers mainly use the grinding rolls and grinding rings on the material for crushing, cutting, and other effects to achieve crushing. The crusher mainly relies on the impact force, extrusion force, and other effects to break the material.
Speed and power consumption are different: the speed of the mill is generally higher, can reach high-speed rotation, generates a lot of heat, and needs to be equipped with a cooling system. The rotational speed of the crusher is relatively low, and the power consumption is also low.
Application scenarios are different: when we need to refine the material processing, to powder, we need to use the crusher. And when we need to do preliminary crushing of large materials, we need to use a crusher. In the construction of the production line, two kinds of equipment are used in conjunction.
In general, although the pulverizer and crusher are both fine processing materials, in the processing object, discharge size, working principle, speed, and power consumption, there are obvious differences, and application scenarios are not the same. In actual production, you need to choose the right equipment according to the specific situation. SUNY GROUP is a professional shredder equipment manufacturer, according to the customer’s different materials and needs, customized shredder equipment, if you need it, welcome to contact us at any time to consult!
When choosing a shredder blade material, you need to consider the type of material the blade will handle, how hard the shredder will work, and the expected blade life. Commonly used shredder blade materials on the market include high-speed steel (HSS), tool steel, and carbide. High-speed steel (HSS) is widely used due to its high hardness and toughness, making it suitable for shredding a wide range of materials including plastics, wood, and metals.
Carbide is considered the best choice for shredder blades, especially when working with extremely hard and abrasive materials such as metal or glass. Carbide blades are known for their exceptional hardness, wear resistance, and ability to maintain a sharp edge on even the toughest materials.
In addition, there are some special alloy steels, such as Cr12MoV, D2, H13, 55SiCr, etc. These materials usually have high hardness and wear resistance, but for different shredding tasks, choosing the right material is key. For example, Cr12MoV and SKD-11 are cold work die steels suitable for shredding soft materials such as rubber, fiber, paper, etc.
When designing shredder blades, you also need to consider blade shape, blade angle, and blade arrangement. The multi-blade design can increase the cutting surface area and improve the cutting efficiency of the blades. The serrated blade can cut materials into small pieces more efficiently and is suitable for processing hard or fibrous materials. The cutting angle of the blade affects the force exerted on the material, and the proper angle helps cut and tear more easily. The staggered blades can effectively reduce the resistance of the material and improve cutting efficiency.
In short, the choice of shredder blade material should be based on the specific requirements of the shredding task and the expected service life. High-quality blades can significantly increase productivity and reduce long-term costs by reducing replacement frequency. In daily use, you should also pay attention to maintenance and inspection of the shredder to extend its service life.
Categories
Tire special shredder
The tire shredder is a piece of equipment specially used to process waste tires. Scrap tires are usually composed of rubber and other materials, so processing them requires a powerful and specialized machine.
Special tire shredders usually use powerful cutting and shredding technology, which can effectively chop and break down waste tires into smaller pieces or particles. This equipment typically has a sturdy blade and gear system capable of handling a variety of tire sizes and types.
The main functions of the tire shredder include the following:
Cutting and shredding: Shredders use powerful force to cut tires into smaller pieces or particles. This helps reduce the tire’s bulk and prepare it for subsequent processing steps.
Separating metal parts: Many tires contain metal wires or steel rings, and a shredder can separate the metal parts from the rubber. These metal parts can be recycled and reused.
Shredding and crushing: Shredders can also further crush and crush tire chunks or particles, making them easier to handle and subsequently utilize. This helps reduce volume and makes scrap tires easier to recycle or reuse.
Classification and screening: Some tire-specific shredders are also equipped with classification and screening systems, which can separate and screen fragments of different sizes as needed. This helps meet the needs of different industries or applications.
Tire shredders play an important role in the waste treatment and recycling industry. By effectively processing waste tires, this equipment helps reduce environmental pollution and provides a feasible solution for tire recycling.
Categories
Used Battery Waste Shredder Machine
A used battery waste shredder machine is a specific type of equipment designed to shred and process used batteries for recycling or disposal purposes. These machines are used to break down the batteries into smaller pieces, which can then be further processed for material recovery, such as metal extraction or chemical reclamation.
The shredding process performed by these machines helps to reduce the volume of the used batteries, facilitate the separation of different battery components, and ensure safe handling of hazardous materials. The specific design and features of a used battery waste shredder machine may vary depending on the type and size of batteries being processed.
Here are some key aspects to consider when looking for a used battery waste shredder machine:
Shredding Mechanism: The machine should have a robust shredding mechanism capable of efficiently breaking down different types of batteries, including various sizes and chemistries. Common shredding mechanisms used for battery shredding include rotary shear shredders, hammer mills, or cutting mills.
Safety Features: Battery shredding involves handling potentially hazardous materials, such as corrosive electrolytes or toxic chemicals. Therefore, the machine should have safety features, such as containment systems, dust collection systems, and proper ventilation, to ensure operator safety and prevent environmental pollution.
Throughput Capacity: Consider the desired processing capacity of the machine, which refers to the amount of batteries it can shred per hour or day. This capacity should align with your specific recycling or disposal requirements.
Size Reduction: The machine should be capable of reducing the batteries to the desired size or particle distribution. Different shredder configurations, such as screen sizes or adjustable cutting mechanisms, can enable customization of the output size.
Maintenance and Durability: Look for a machine that is built to withstand the demands of shredding used batteries and requires minimal maintenance. Robust construction and easy access for maintenance and cleaning are desirable features.
Compliance with Regulations: Ensure that the machine meets relevant environmental and safety regulations for battery waste processing. Compliance with local laws and regulations is crucial to ensure responsible and legal handling of hazardous waste.
When considering the purchase of a used battery waste shredder machine, it is recommended to consult reputable manufacturers or suppliers who specialize in battery recycling equipment. They can provide detailed information, technical specifications, and assist in selecting the most suitable machine for your specific needs.
The metal shredder is a new type of metal processing professional equipment with large-scale metal coarse crushing effect. It is mainly aimed at the shredding of some large-size scrap steel, color steel tiles, aluminum alloys, and aluminum profiles. The structure of the knife roller of this equipment is compared with that of The traditional metal crusher is quite special. The structure of the cutter shaft includes multiple main shafts and multiple cutter heads. There is a shaft hole in the middle of the cutter head. The discs are superimposed on the main shaft, and also include a moving knife seat, a moving knife, a static knife, a reducer, a workbench, and a main shaft, and seat grooves are symmetrically opened at both ends of the longitudinal and axial directions of each cutter disc. The movable knife seat is arranged in the seat groove, and the movable knife is connected to the movable knife seat and is arranged higher than the movable knife seat.
Shredder Knives
1. The structure of the knife roller of the metal shredder
The structure of the metal shredder knife roller has completely changed the traditional way of cleaning and crushing materials only by hammer crushers such as metal crushers. The convenient method of the structure processing department, due to the use of the claws to hold the material and the double-knife rollers to crush and cut each other, makes the processing and shredding of high-hardness materials easy and convenient. Compared with the impact effect of the metal crusher, the processing method of the shredder Easier and easier.
The knife roll structure of the double-shaft metal shredder includes a dynamic knife roll structure and a pure static knife roll structure. Both the first knife roll and the second knife roll materials are suitable for high-definition, high-hardness, and high-toughness alloy knives. The shredder The main shaft, the shaft sleeve and several moving knives on the main shaft complete the work together. The moving knives consist of nesting of several cutter bodies and shaft sleeves. Both sides of the claws contain protruding blades. With the above structure, the crushing High efficiency, long service life of knife roller, high production efficiency.
2. The tooth structure of the metal shredder
The main structure of the existing metal shredder is composed of a motor, a transmission belt, a large inertia knife roller and a blade on the knife roller, as shown in the figure below, the blade structure of the prior art adopts a multi-knife tooth shape, and the specific knife tooth structure includes 3 teeth, 5 teeth, 8 teeth, 24 teeth, etc. These toothed blades are set on the cutter shaft. When the double cutter shafts roll in opposite directions, the cutter tooth structure will block the metal material, and the material will be torn and squeezed under multiple actions It is cut and finally cut by the high torque of the double cutter shaft to form a metal block with uniform shape and size, which increases the material density and makes the shredded material easy to transport. On the other hand, after the material is shredded, it can also be The further fine crushing treatment is carried out by the metal crusher, which is convenient for further material sorting, impurity removal and paint removal treatment, and reduces the difficulty of material smelting.
At present, the recycling and crushing of many large-volume waste metals, color steel tiles, aluminum profiles and other materials need to be mechanically shredded or crushed by metal shredders, so that waste materials can be dismantled, and the crushing efficiency is improved. High, low equipment operating speed, low noise, large shredding torque, high strength and wear-resistant knives for internal use, the moving knife of the knife roller and the fixed knife cooperate, and the shearing force on the material during the transmission process is fully absorbed by the knife shaft and the moving and static knives. Absorption, the metal shredder works stably, the equipment has a long service life, and the replacement of the knife roller is simple and convenient. It is one of the excellent scrap metal processing equipment.
Double shaft shredder, also known as shear shredder, is a shredder that reduces the size of materials by shearing, tearing and squeezing. Widely used in waste plastics, waste rubber, wood and other bulky wastes. It has the advantages of sturdiness, long service life, high torque resistance, easy adjustment, low maintenance cost, economical and durable.
APPLICATION
1. All kinds of hollow containers: plastic beverage cans, plastic buckets, iron drums, packing boxes, packing drums;
2. Used household appliances: TV, washing machine, refrigerator shell;
3. Pipe material: large pipe, pipe fitting and PE pipe;
4. Used templates: wooden pallets, plastic pallets and forklifts;
5. Used tires: car tires, truck tires;
6. Scrap metal: automobile housing, aluminum alloy, scrap cast aluminum parts, engine housing, lead and steel plates with thickness below 5mm;
7. Cooking garbage, living garbage, RDF derivative, medical waste, biological orange pole, garden garbage;
8. Glue head material, paper mill rope.
SHREDDING PROCESS
WORKING PRINCIPLE
1.Feed hopper: Put the material to be crushed, so as to prevent the material from splashing out;
2.Double shaft cutting system:Using different blades according customer's materials;
3.Power system:We choose famous brands of motor in China, can also be configured according to customer needs;
4.Discharging conveyor system:It adopts independent power system, and that power system is integrally fixed on the shredder by bolts, so that the power system can be integrally drawn out.
DIFFERENT BLADES
For different raw materials to be shredded, the configuration might be different, so please contact us about your raw materials
TECHNICAL PARAMETERS
Model
Capacity
Power
Blade Number
Blade Size
Feed Hopper Size
ZY-SS 800
1000-1500 Kg/H
22*2 Kw
18 Pieces
Φ400×40
800*1200 mm
ZY-SS 1000
1500-2000 Kg/H
30*2 Kw
22 Pieces
Φ400×40
1000*1500 mm
ZY-SS 1200
2000-3000 Kg/H
45*2 Kw
28 Pieces
Φ400×40
1500*2000 mm
ZY-SS 1500
2500-3500 Kg/H
55*2 Kw
34 Pieces
Φ400×40
1500*2000 mm
NOTE:
1. The above machine is our standard configuratoin, but for different raw materials, it is different machine configuration, so please contact us about your raw materials;
2. The machine voltage can be customized.