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Tag: copper wire recycling machine

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News

What is a copper wire recycling machine for?

copper wire recycling machine

copper wire recycling machine is a kind of mechanical equipment used for recycling and processing copper-containing waste materials. This equipment is mainly used in the electronic scrap recycling industry, and is capable of separating copper materials from other non-metallic materials (such as plastics and fiberglass) in discarded circuit boards, copper-containing wires, and other items. The name copper wire recycling machine comes from the fact that the copper particles produced after processing are usually in the form of rice grains, hence the name.

Copper wire recycling machine

Copper wire recycling machine

The working principle of a copper wire recycling machine usually includes the following steps:

1. **Crushing**: First, the large copper-containing waste is crushed through the crusher to facilitate subsequent processing.

2. **Crushing**: The crushed waste is further refined through the crusher, making it easier to separate the copper material from the non-metallic parts.

3. **Separation**: The crushed material is separated from other materials through a series of physical separation processes, such as airflow sorting, sieving, and electrical separation. This step is the core of the copper wire recycling machine, which determines the separation efficiency of the equipment and the purity of the output copper.

4. **Purification**: The separated copper material may contain impurities, which need to be purified by smelting or other chemical methods to meet the reuse standard.

5. **Environmental Protection Treatment**: In the working process of copper wire recycling machine, some harmful by-products will be produced, such as dust, exhaust gas, etc.. These by-products need to be treated by corresponding environmental protection equipment to minimize the impact on the environment.

The use of copper wire recycling machine not only contributes to the recycling of resources and reduces the mining of new copper resources, but also has important significance for environmental protection. Through effective recycling and treatment, it can reduce the pollution of electronic scrap to the environment and at the same time provide a source of raw materials for industrial production. As the global awareness of environmental protection and resource recycling increases, the demand for recycling equipment such as copper wire recycling machines is also growing.

Translated with DeepL.com (free version)

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News

How To Debug The Copper Wire Recycling Machine?

Copper Wire Recycling Machine 
The copper wire recycling machine is now an indispensable machine for recycling waste wires. The copper wire recycling machine can be used to efficiently shred and recycle waste wires and cables. The copper recovery rate can reach 99%. At the same time, because of the effect of the copper wire recycling machine If you want to achieve the best, you need to carry out continuous debugging, because each customer's waste wire materials are different, and only after careful debugging by workers can you achieve the desired effect.


1. During debugging, the feeding amount should be controlled at about 30% of the output of the machine, so as to avoid the accumulation of materials at the tail of the machine caused by the untimely adjustment of the single machine. The initial value of the speed frequency of the inverter of the down blower is adjusted to between 35-40Hz, and the value increases or decreases according to the sorting situation.



Copper Wire Recycling Machine




Copper Wire Recycling Machine



2. The initial value of the speed frequency of the frequency converter of the vibration sorting motor is adjusted to 28-35Hz, and the value is increased or decreased according to the sorting situation.


3. The initial value of the air volume of the front and rear dust removal and exhaust air is adjusted to the middle position of the pointer in the adjustment range, and the value increases or decreases according to the discharge situation.


4. After the equipment is successfully debugged, the trial production can be started. In the first trial production, the feeding amount should be controlled at about 50% - 60% of the output of the machine. After continuous production for 3-5 hours, the output will be gradually increased. - The output of 10% increase in 5 hours shall prevail, and it must not be loaded at full load at the beginning, because each machine needs a running-in process.


The above is the relevant introduction about the debugging of copper wire recycling machine. SUNY GROUP has rich experience in the production of copper wire recycling machine. When each equipment leaves the factory, relevant debugging will be carried out until the customer is satisfied. At present, the copper wire recycling machine manufactured has been sold to India, Europe and the United States and other countries and regions, and has been well received and trusted by customers.
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Copper Wire Recycling Machine Products

Cable Wire Recycling Machine

Cable Wire Recycling Machine 
Cable Granulator Copper Wire Recycling Machine ( also named Cable Wire Granulator ) is a kind of machinery used for recycling waste & scrap copper wire and cables to get copper particles and plastic particles, Cable wire recycling machine is featured with novel design, compact structure, low power consumption and stable performance.


Our Cable Granulator Copper Wire Recycling Machine are mainly used to recycle all kinds of waste cable wires, the raw materials will be separated into tiny copper rice and PVC, the applicable range of the wires diameter from 0.3 mm to 20 mm, such as automobile wires, car bottom wires, motorcycle wires, computer wires and communication cable, etc.




APPLICATION


Cable Wire Recycling Machine Appliction


FINAL PRODUCTS


Cable Wire Recycling Machine Product


PROCESS DESCRIPTION


For the small capacity, the cable wire raw material can be put into the all-in-one machine directly, after crushing, then the air separtor will make the copper and plastic suspended on the screen. Then the Copper will be separated from the plastic by weighting method and the friction force which produced by the Surface of the mesh.


For larger capacity, the cable wire raw material will be firstly put into the shredder, then go into crusher to get the small pieces wires, then the air separator will make the copper and plastic suspended on the screen to separate the Copper from the plastic by weighting method and the friction force which produced by the Surface of the mesh. To improve the purity and capacity, the rest materials will be go into our high voltage electrostatic separator. The Cable Granulator Copper Wire Recycling Machine including the crushing system, air separator system, dust and fiber collection system and high voltage electrostatic separator.


Cable Wire Recycling Machine Process


PRODUCT FEATURES


1.Compact structure and reasonable layout, safe and reliable, easy to install.


2.Controlled by PLC. Continuous feed, intelligent operation, automatic alarm make it easy to operate and save your time and energy, to ensure the stable operation of the equipment.


3.The shredding machine adopts the high hardness main shaft, make it has more impact power when crushing materials. It is composed of micro cutting head and cylindrical tool rod, greatly reduces the wearing (blades).


4.The crusher, air separator and the pulse dust collector installed together, so the structure of the machine is easy to move and transport.


5.The second crusher adopts alternate blades leading to high productivity, low noise and stable running.


6.This cable granulator copper wire recycling machine use the air separator and the high voltage electrostatic separator together, to improve the recovery rate up to 99%.


7.Back feeding system will crush the unfinished material again, which guarantee the totally separation of copper and plastic.


8.No dust outlet, the dust separation rate can reach up to 99%.


9.The blade and screen adopts special wear resistance and high toughness alloy material, which improve the service life and reduce the production cost.


TECHNICAL PARAMETERS



 

 Model
 Capacity
 Power
 Dimension L/W/H
 Weight
 

 

 ZY-TMJ 200
 100-200 Kg/H
 28 Kw
 2.2*2*2.3 m
 1850 Kg
 

 

 ZY-TMJ 300
 200-300 Kg/H
 39 Kw
 3.2*2.1*2.3 m
 2500 Kg
 

 

 ZY-TMJ 400
 300-400 Kg/H
 45 Kw
 4*2.1*2.5 m
 3200 Kg
 

 

 ZY-TMJ 500
 400-500 Kg/H
 68 Kw
 6.2*5*3.3 m
 3850 Kg
 

 

 ZY-TMJ 800
 500-800 Kg/H
 75 Kw
 10.4*2.1*3.3 m
 5500 Kg
 

 

 ZY-TMJ 1000
 800-1000 Kg/H
 95 Kw
 12*4.1*4.5 m
 8200 Kg
 

 


NOTE:


1. The above machine is our standard configuratoin, but for different raw materials, it is different machine configuration, so please contact us about your raw materials;


2. The machine voltage can be customized.


CUSTOMER WORKSITE


Cable Wire Recycling Machine case