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Author: zzsuny

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News

Copper wire recycling processing machines

Copper wire recycling processing machines

Copper wire recycling processing machinery is a kind of equipment specially used for recycling waste cables. Through efficient processing, it can separate and recycle materials such as metals and plastics in waste cables, to realize resource reuse. This article will introduce the relevant technologies and equipment of cable wire recycling processing machinery, as well as its important role in the field of environmental protection.

Cable wire recycling processing machinery usually includes the following main steps:

Copper wire recycling processing machines

Copper wire recycling processing machines

a) Cutting and crushing: The waste cables are first cut into smaller lengths and then crushed by crushers for better subsequent processing.

b) Gravity sorting: The crushed cable wire materials are placed in a vibrating screen or gravity sorter, and the gravity difference of the materials is used to separate metals and plastics.

c) Magnetic sorting: Magnetic sorting equipment such as magnetic separators are used to separate the metal parts containing iron materials from other non-magnetic materials.

d) Electrostatic sorting: Different types of materials such as metals and plastics are further separated through electrostatic sorting technology.

e) Final recycling: The separated metals and plastics are reprocessed so that they can be put into new production processes. Application of Cable Recycling Machinery

Cable recycling machinery is widely used in the recycling process of waste cables. They can process cables of various types and specifications, including communication cables, power cables, data cables, etc. The high efficiency and automation of these mechanical equipment greatly improve recycling efficiency and resource utilization. If you are interested in waste copper wire recycling equipment, please feel free to contact us for consultation.

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News

Solar panel dismantling, crushing sorting and recycling machine

Photovoltaic Panel Disassembly Sorting Plant

Effective recycling and disposal of solar panels at the end of their life becomes especially important. Below is information about solar panel dismantling, shredding, sorting, and recycling equipment:

Automated solar panel dismantling equipment/production lines:

These can be supplied as fully automated production lines or as stand-alone machines.

The “Heated Blade Separation Method” (patented technology) is used to automatically separate glass from other materials.

Stand-alone machines including Frame Separators, J-Box Separators, and Glass Separators are available upon request.

Processing time is about 60 seconds per panel, and it is suitable for various domestic/imported crystalline silicon solar panels.

By the heated blade separation method, glass can be separated from metal without crushing, realizing full recycling of both glass and metal.

Photovoltaic Panel Disassembly Sorting Plant

Photovoltaic Panel Disassembly Sorting Plant

Semi-automatic frame and J-Box separator:

Can automatically separate four frames and one J-Box at a time.

Can be loaded onto a truck for on-site operation, thereby reducing transportation costs.

Processing time is approximately 40 seconds and uses only electricity to separate and collect aluminum and copper on the truck.

Solar panel recycling process:

First, the aluminum frame of the solar panel is removed.

Then, the glass is crushed and removed using special crushing equipment.

The glass is collected separately, while the rest is crushed and sorted to completely separate the internal metal and scrap metal material.

These technologies help to achieve sustainable management of solar panels, reduce environmental impact, and save valuable resources. If you need more detailed information, please feel free to contact us!

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News

How much does it cost to start an e waste recycling business?

E waste recycling business

With the rapid development of technology and the popularization of electronic products, e-waste has become one of the serious challenges to the global environment. The rise of the e-waste recycling business provides an important solution for environmental protection and also becomes a promising business opportunity. Suny Group will introduce you to the start-up cost, technical equipment, and related expenses of the e-waste recycling business, as well as the economic benefits and prospects of the industry.

Status of e-waste recycling:

According to statistics, more than 50 million tons of e-waste is generated globally every year, of which only about 20% is reasonably recycled and processed. This not only causes serious pollution to the environment but also wastes a lot of valuable resources. Therefore, the demand for the e-waste recycling business is becoming increasingly urgent.

E-waste mobile phone

E waste recycling business

Technical equipment for e-waste recycling and related costs:

Starting an e-waste recycling business requires a certain amount of investment in technical equipment and related costs. The major equipment includes e-waste dismantling machines, crushing and sorting equipment, metal separation equipment, chemical treatment equipment, etc. The cost of this equipment varies by brand and size. Generally speaking, the equipment investment cost for starting a small to medium-sized e-waste recycling business ranges from approximately hundreds of thousands of dollars to millions of dollars. In addition, site rental or purchase costs, employee wages and training costs, transportation and logistics costs, marketing and promotion costs, etc. need to be considered. These costs vary by region and size, but as a rough estimate, the total cost of starting an e-waste recycling business is usually in the range of millions to tens of millions of dollars.

Economic Benefits and Prospects of E-waste Recycling:

Despite the high start-up cost of an e-waste recycling business, the industry offers promising economic benefits and prospects.

E-waste contains many valuable metals and other recyclable materials such as copper, aluminum, zinc, and nickel. By recycling these materials, not only can the exploitation of natural resources be reduced, but also the production cost can be lowered. In addition, there are some rare metals in e-waste such as palladium, iridium, rhodium, etc. Recycling these rare metals is especially important to meet the needs of the high-tech industry.

Starting an e-waste recycling business requires some investment costs, but the industry has broad economic benefits and prospects. By recycling and treating e-waste, we can reduce resource waste and environmental pollution, as well as create jobs and promote sustainable development. If you are interested in e-waste recycling, we can provide you with a detailed and feasible recycling program and technical support, you are welcome to contact us at any time.

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News

UBC scrap charring and paint removal process equipment

UBC scrap charring and paint removal process equipment

Recycling and treatment of waste cans has become an important task for environmental protection and resource recovery in modern society. Paint removal is one of the key steps in the treatment of easy-open cans, and its purpose is to completely remove the paint from the surface of cans for further recycling and reuse.

Continuous Carbonization Oven is an innovative equipment for can paint removal, which not only can turn waste cans into treasure but also can increase economic benefits. This equipment operates under oxygen-free conditions, which can maximize the protection of cans’ aluminum alloy oxidation difficulty, and does not produce secondary pollution. At the same time, the continuous carbonization furnace can also realize continuous mass production and improve processing efficiency. The following are the main features of this equipment:

UBC scrap charring and paint removal process equipment

UBC scrap charring and paint removal process equipment

Oxygen-free environment: The continuous carbonization furnace maintains oxygen-free conditions during operation, preventing the oxidation of canned aluminum alloy, thus protecting its quality and performance.

No Secondary Pollution: The design of the equipment makes it possible to dispose of used cans without generating secondary pollutants, which is in line with the requirements of environmental protection.

Continuous large-scale production: The continuous carbonization furnace is capable of continuous large-scale production, which improves the processing efficiency and capacity.

Economic benefits: By converting used cans into valuable aluminum materials, the Continuous Carbonization Furnace not only realizes the reuse of resources but also brings economic benefits.

Continuous Carbonization Furnace is an innovative technology to remove paint from cans. Using carbonization, paint is removed from the surface of cans, protecting the aluminum can body and enabling the reuse of used cans. The application of these technologies not only helps environmental protection and resource recycling but also creates economic benefits. If you are interested or want to know more video information, please feel free to contact us for consultation.

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Case

Japanese aluminum plastic separator site

Japanese aluminum plastic separator site

Japanese aluminum plastic separator site

Japanese aluminum plastic separator site

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News

Double shaft scrap metal shredder

Double shaft scrap metal shredder

In the scrap metal recycling and processing industry, a double-shaft scrap metal shredder is a very important piece of equipment that can efficiently process all kinds of scrap metal materials. It consists of several components, including a motor, gearbox, feed hopper, shredding blades, shaft, base frame, and control box. The number and width of the shredder’s blades determine the size of the final material to be processed.

Twin-shaft scrap metal shredder has the following significant features that make it highly favored:

Customized design: personalized according to user requirements to ensure that specific needs are met.

Low speed and high torque: low noise during operation and compact structure of the equipment, providing a better working environment.

Double shaft scrap metal shredder

Double shaft scrap metal shredder

Blades made of special materials: The blades made of wear-resistant materials have a long service life and high utilization rate, and it is very easy to replace the blades.

Overload protection: when an overload occurs in the shredder or when there is a foreign object in the cutting unit, the rotor will automatically stop and reverse to avoid overfeeding and prevent damage.

According to different models, the twin-shaft scrap metal shredder has different technical parameters. For example:

ZY-SS 1000: the motor power is 30*2 kW, the processing capacity is 1-2 tons/hour, the number of blades is 40, and the diameter of the blades is 400 mm.

ZY-SS 1200: the motor power is 45*2 kW, the processing capacity is 13-15 tons/hour, the number of blades is 40, and the diameter of the blades is 400 mm.

Twin Shaft Scrap Metal Shredders are widely used to process all kinds of scrap metals, such as aluminum can bundles, steel drums, car shells, colored steel tiles, copper and aluminum radiators, bicycles, steel wire ropes, automobile engines, waste cable wires, aluminum-plastic panels, aluminum alloys, and metal drums.

These twin-shaft scrap metal shredders play an important role in the scrap metal recycling industry due to their high efficiency, durability, and environmentally friendly features. With the continuous advancement of technology, these machines will continue to improve the efficiency and quality of scrap metal processing. SUNY GROUP has rich experience and advanced technical support in solid waste processing with Twin Shaft Shredder. If you have any needs, please feel free to contact us, we will be happy to provide you with consulting services.

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News

Automated Solar Panel Disassembly Recycling Equipment Line

Automated Solar PV Panel Dismantling Recycling Process

With the rapid development of solar photovoltaic power generation, a large number of photovoltaic panels are gradually entering the end-of-life stage, how to effectively recycle the valuable resources in these panels has become an important issue in front of the photovoltaic industry. automated solar panel disassembly equipment line researched and developed by SUNY GROUP came into being, which provides a highly efficient and environmentally friendly solution for photovoltaic recycling and reuse.

The automated solar PV panel dismantling equipment line is mainly composed of the following equipment:

Feeder: feeds waste PV panels into the dismantling line.

Dismantling machine: to dismantle the aluminum frame, power box, glass, and other materials.

Crusher and milling machine: crushes PV panels into small pieces and grinds them.

Sorting machine: Separate the glass, aluminum frame, battery cells, and other materials in the PV panels.

Cleaning machine: clean the separated glass, aluminum frame, battery, and other materials.

Dryer: Dry the cleaned materials.

Classifier: Classify the silicon wafers, wires, and other materials in the cell.

Conveyor: Convey the separated, cleaned, dried, and graded materials to the corresponding storage containers.

Automated Solar Panel Disassembly Recycling Equipment Line

Automated Solar Panel Disassembly Recycling Equipment Line

The working principle of the automated solar PV panel dismantling equipment line is as follows:

Feeding: Waste PV panels enter the dismantling line through the feeding machine.

Dismantling: Through the automatic dismantling and separating machine, the aluminum frame, power box, and glass of solar panels can be effectively removed.

Crushing: The crusher crushes the PV panels into powder, which is convenient for the subsequent separation operation.

Separation: The separator uses physical methods, such as vibration, screening, magnetic force, etc., to separate the glass, aluminum frame, battery cells, and other materials in the photovoltaic panels.

Cleaning: The washing machine uses water, chemical cleaning agents, etc., to clean the separated glass, aluminum frame, battery cells, and other materials to remove surface dirt and impurities.

Drying: The dryer removes water from the cleaned materials by drying them with hot air or vacuum.

Grading: The grading machine grades the silicon wafers, wires, and other materials in the cells, classifying them according to size, quality, and other indicators.

Conveying: The conveyor conveys the separated, cleaned, dried, and graded materials to the corresponding storage containers.

The automated solar PV panel dismantling equipment line has the following advantages:

High efficiency: Automated dismantling equipment can run continuously with high efficiency, which can greatly improve the dismantling speed of PV panels.

Good environmental protection: automated dismantling equipment can effectively reduce manual operation and reduce pollution to the environment.

High recovery rate: automated dismantling equipment can maximize the recovery of valuable resources in the PV panels and improve the recovery rate.

Low cost: automated dismantling equipment can reduce labor costs and improve production efficiency.

With the rapid development of the photovoltaic industry, automated solar PV panel dismantling equipment line will usher in broader application prospects. Automated solar photovoltaic panel dismantling equipment line is an important technical means of photovoltaic recycling and reuse, with high efficiency, good environmental protection, high recycling rate, low cost, and other advantages, if you need, or are interested in welcome to contact us at any time to consult.

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News

What is the best material for shredder blades?

shredder blades

When choosing a shredder blade material, you need to consider the type of material the blade will handle, how hard the shredder will work, and the expected blade life. Commonly used shredder blade materials on the market include high-speed steel (HSS), tool steel, and carbide. High-speed steel (HSS) is widely used due to its high hardness and toughness, making it suitable for shredding a wide range of materials including plastics, wood, and metals.

Carbide is considered the best choice for shredder blades, especially when working with extremely hard and abrasive materials such as metal or glass. Carbide blades are known for their exceptional hardness, wear resistance, and ability to maintain a sharp edge on even the toughest materials.

shredder blades

In addition, there are some special alloy steels, such as Cr12MoV, D2, H13, 55SiCr, etc. These materials usually have high hardness and wear resistance, but for different shredding tasks, choosing the right material is key. For example, Cr12MoV and SKD-11 are cold work die steels suitable for shredding soft materials such as rubber, fiber, paper, etc.

When designing shredder blades, you also need to consider blade shape, blade angle, and blade arrangement. The multi-blade design can increase the cutting surface area and improve the cutting efficiency of the blades. The serrated blade can cut materials into small pieces more efficiently and is suitable for processing hard or fibrous materials. The cutting angle of the blade affects the force exerted on the material, and the proper angle helps cut and tear more easily. The staggered blades can effectively reduce the resistance of the material and improve cutting efficiency.

In short, the choice of shredder blade material should be based on the specific requirements of the shredding task and the expected service life. High-quality blades can significantly increase productivity and reduce long-term costs by reducing replacement frequency. In daily use, you should also pay attention to maintenance and inspection of the shredder to extend its service life.

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Case

Guizhou aluminum-plastic sorting equipment site

Guizhou aluminum-plastic sorting equipment site

Guizhou aluminum-plastic sorting equipment site

Guizhou aluminum-plastic sorting equipment site

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News

Benin customers visit to inspect tire shredder equipment

Benin tire shredder

Recently, a customer from Benin plans to come to inspect the tire shredding equipment. This event is very important for both parties because it is a potential business cooperation opportunity. The client from Benin would like to know about the performance, quality and reliability of our tire shredder to build a new waste tire processing plant in their country. They plan to visit our equipment production line and talk to our technical team to understand the operation process and maintenance requirements of the equipment.

Benin customers visit to inspect tire shredder equipment

Benin customers visit to inspect tire shredder equipment

We will show them our advanced tire shredding technology and answer any questions they may have. We hope that through this visit, we will be able to further strengthen our relationship with our Beninese customers and provide them with high-quality equipment and technical support to help them succeed in the field of waste tire processing. We look forward to meeting our Beninese customers and demonstrating our expertise and experience to realize win-win cooperation opportunities.

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Case

Thai customer solar panel recycling plant

Thai customer solar panel recycling plant

Thai customer solar panel recycling plant

Thai customer solar panel recycling plant

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News

Tire special shredder

Double Shaft Shredder Machine

The tire shredder is a piece of equipment specially used to process waste tires. Scrap tires are usually composed of rubber and other materials, so processing them requires a powerful and specialized machine.

Special tire shredders usually use powerful cutting and shredding technology, which can effectively chop and break down waste tires into smaller pieces or particles. This equipment typically has a sturdy blade and gear system capable of handling a variety of tire sizes and types.

The main functions of the tire shredder include the following:

Tire special shredder

Double Shaft Shredder Machine

Cutting and shredding: Shredders use powerful force to cut tires into smaller pieces or particles. This helps reduce the tire’s bulk and prepare it for subsequent processing steps.

Separating metal parts: Many tires contain metal wires or steel rings, and a shredder can separate the metal parts from the rubber. These metal parts can be recycled and reused.

Shredding and crushing: Shredders can also further crush and crush tire chunks or particles, making them easier to handle and subsequently utilize. This helps reduce volume and makes scrap tires easier to recycle or reuse.

Classification and screening: Some tire-specific shredders are also equipped with classification and screening systems, which can separate and screen fragments of different sizes as needed. This helps meet the needs of different industries or applications.

Tire shredders play an important role in the waste treatment and recycling industry. By effectively processing waste tires, this equipment helps reduce environmental pollution and provides a feasible solution for tire recycling.