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News

Advanced Machinery for E-waste PCB Recycling Plant

In e-waste printed circuit board (PCB) recycling plants, state-of-the-art machinery and equipment play a vital role. The focus of attention for this equipment is centered on improving recycling efficiency, environmental protection and safety, material purity, and energy and cost efficiency.

Key components of advanced equipment include shredders and crushers. They break e-waste PCBs into smaller pieces through physical forces, thus facilitating subsequent processing. This process not only reduces the size of the material for subsequent processing but also makes it easier to separate the different components of the crushed material and improve recycling efficiency.

Advanced Machinery for E-waste PCB Recycling Plant

Advanced Machinery for E-waste PCB Recycling Plant

Separation and sorting equipment, such as magnetic separators, eddy current sorters, airflow sorters, and electrostatic sorters, are also important. These devices separate materials based on their physical properties (e.g., magnetism, density, electrical conductivity) to ensure that different materials can be recovered efficiently. Accurate separation helps to improve the quality and value of the recovered materials.

In addition, recovery and refining machinery and equipment are also an integral part of the process. Hydrometallurgical equipment, high-temperature smelting furnaces, and chemical processing units extract and purify valuable metals such as gold, silver, and copper. The refining process maximizes the reuse value of materials and reduces waste of resources while decreasing dependence on new ore mining.

The recovery of valuable metals and other materials can be increased through precise crushing, separation, and refining. Automation and efficient equipment reduce labor requirements and lower operating costs. At the same time, pollution during waste disposal is reduced and environmental regulations are met. The recovered materials are of high purity and market value, bringing better economic benefits to the recycling plant.

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News

Flexible Packaging Waste Shredder Machine

In this day and age, it is no longer difficult to find and use a quality packaging solution for your products. A classified material called flexible packaging materials that can be found everywhere offers us a wide range of choices. Flexible materials are usually made of soft films, but once blended with polymers, they present greater value. Common flexible packaging materials include polyethylene (PE), polypropylene (PP), PVC, and PET.

Flexible packaging waste shredders are devices that cut the material into smaller sizes, which helps in easy storage and transportation. These shredders are available in both automated and semi-automated types. They can be selected in suitable sizes depending on the nature of work, location, blades, and the material of the product.

Flexible Packaging Waste Shredder Machine

Flexible Packaging Waste Shredder Machine

Massive use of flexible packaging materials can lead to a lot of wastage and environmental pollution if not handled properly. Disposing of these wastes also requires a lot of space for storage or destruction, while transporting them in their original size to the point of sale or recycling can also be costly. In such cases, flexible packaging waste shredders become a handy aid in solving the problem. They can cut the waste into the required size for easy bundling or compression into smaller spaces.

The final destination of the waste is usually a landfill, where materials such as paper, plastic, aluminum foil, etc. are cut into different shapes and used to fill up places such as homes, roads, or playgrounds.

Flexible packaging waste shredders can also be used for waste incineration to recover energy.

Recycling of different products is also an important aspect. For example, used paper and plastic bottles can be made into low-quality paper, cardboard, or confetti, helping to secure the products inside.

If you are interested in this advanced flexible packaging waste shredder, feel free to contact us. This machine is easy to operate and low maintenance, and we can provide you with a full demonstration to get you up to speed.

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News

Cleaning and Maintenance of Key Parts of Copper Wire Granulator

Copper wire granulator plays an important role in environmentally friendly machinery and equipment, which is used for crushing and sorting waste electric wires, power lines, communication cables, etc., to realize the effective separation of copper and plastic. However, to ensure the long-term efficient operation of the Copper wire granulator and guarantee the processing quality, regular cleaning and maintenance are crucial.

Copper Wire Granulator Screen

Copper Wire Granulator Screen

First of all, the feed inlet is the core of the Copper wire granulator operation. Its smoothness directly affects the processing efficiency. When the feed opening is clogged, it will lead to a slowdown or even stagnation of the processing speed. Therefore, regular cleaning of the feed opening is a basic step to ensure the normal and efficient operation of the equipment.

Secondly, the sieve mesh plays an important role in filtering particles in the Copper wire granulator. A clean screen ensures the pure separation of copper and plastic during processing and guarantees the processing quality. After a long period of use, the screen is prone to clogging, so regular cleaning of the screen is the key to maintaining the processing results.

Copper Wire Granulator Customer Site

Copper Wire Granulator Customer Site

Finally, in the Copper wire granulator processing process, if you find that the sorting effect is not good, it may be due to the diameter of the waste wire being too fine or the production debugging is not in place. A copper wire granulator is suitable for processing wire diameters between 5-20mm, too fine wire diameter will affect the copper-plastic separation effect. In addition, the importance of equipment installation and commissioning can not be ignored, only after full commissioning, the equipment can play the best performance.

In summary, to ensure the long-term efficient and stable operation of the Copper wire granulator, we should pay special attention to the feed opening and screen mesh, which are easy to be clogged, and regularly cleaned and maintained. Only in this way can we ensure the normal operation of the equipment, improve the operational efficiency, and guarantee the processing quality. SUNY GROUP, as a professional Copper wire granulator manufacturer, has rich experience and perfect technical service, if you have the need, please feel free to contact us for consultation.

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Solar Panel Recycling Machine Delivery to Poland

Solar Panel Recycling Machine Delivery to Poland


Solar Panel Recycling Machine Delivery to Poland

Solar Panel Recycling Machine Delivery to Poland

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Products Shredder Equipment

Soft Material Waste Shredder

Industrial Cutting Shredders provide a versatile solution for a wide range of industries, and have been praised and favored by customers for their ability to process soft materials with precision and efficiency.

SUITABLE RAW MATERIAL

Before and after Discharge

The industrial cutting and shredding machine excels in processing a wide range of common soft waste materials such as plastic bottles, discarded clothing, old tires, waste paper, textile waste, plastic bags, old towels, rubber gloves, silk fabric remnants, rubber slippers, cork waste, and more. The machine is able to effectively process and shred these materials to promote their recycling.

Before and after Discharge

FEATURES

Fiber Material Cutter

Adjust cutting size arbitrarily

Efficiently shred with rotary rolling blade

PARAMETER

Model Material thickness Power Output
ZY800F 30-50mm 9kw 100KG/H
ZY1200F 30-80mm 17.2kw 200KG/H
ZY1600F 30-100mm 21.5kw 400KG/H
ZY2400F 30-200mm 47kw 600KG/H
ZY3200F 30-200mm 95.5kw 1500KG/H
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Case

U.S. Photovoltaic Panel Recycling Facility Site

U.S. Photovoltaic Panel Facility Site

U.S. Photovoltaic Panel Recycling FacilitySite

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News

What is the difference between shredder and crusher?

Pulverizers and crushers are used to refine the material processing machinery and equipment, but there are some important differences between them.

Processing objects differ: pulverizers mainly deal with small-sized materials, such as sugar, raw materials, feed, etc. below 5mm. The crusher is mainly used to deal with large lumpy materials, such as industrial salt, and mineral powder.

Discharge size is different: the discharge size of the crusher is generally more than 10mm, if you need a finer size, you need to use the crusher for secondary processing. The pulverizer can be adjusted through the screen to control the particle size of the material, a molding.

Single shaft shredder

Single shaft shredder

The working principle is different: pulverizers mainly use the grinding rolls and grinding rings on the material for crushing, cutting, and other effects to achieve crushing. The crusher mainly relies on the impact force, extrusion force, and other effects to break the material.

Speed and power consumption are different: the speed of the mill is generally higher, can reach high-speed rotation, generates a lot of heat, and needs to be equipped with a cooling system. The rotational speed of the crusher is relatively low, and the power consumption is also low.

Application scenarios are different: when we need to refine the material processing, to powder, we need to use the crusher. And when we need to do preliminary crushing of large materials, we need to use a crusher. In the construction of the production line, two kinds of equipment are used in conjunction.

In general, although the pulverizer and crusher are both fine processing materials, in the processing object, discharge size, working principle, speed, and power consumption, there are obvious differences, and application scenarios are not the same. In actual production, you need to choose the right equipment according to the specific situation. SUNY GROUP is a professional shredder equipment manufacturer, according to the customer’s different materials and needs, customized shredder equipment, if you need it, welcome to contact us at any time to consult!

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News

Fully Automatic Scrap Wire Granulator Machine

A copper wire shredder is an industrial-grade equipment designed for recycling copper wire and plastic/rubber, which is widely used in the recycling of various types of waste wires and cables, such as communication cables, automobile wiring harnesses, etc., due to its high efficiency, environmental protection, and economic features. This equipment can achieve a 99.99% purity recovery rate for both copper and plastic/rubber, demonstrating its excellent recycling performance.

The Copper Wire Shredder is specially designed to efficiently process low-grade wire and cable, whether it is automotive, telecommunications, or any other scrap wire and cable with a diameter of less than 9/16 inches. Its powerful processing capacity of up to 150 pounds of insulated wire per hour makes the recycling process not only fast but also efficient. To accommodate recycling needs of different sizes, the Copper Wire Shredder offers a variety of models with processing capacities ranging from 44 pounds per hour to 3,968 pounds per hour, so whether you’re a small recycling station or a large recycling business, you’ll find the right model of equipment.

Fully Automatic Scrap Wire Granulator Machine

Fully Automatic Scrap Wire Granulator Machine

The compact design is another great feature of the copper wire shredder, taking up little space, and making it easy to install and operate in a variety of site conditions. In addition, the environmentally friendly and dust-free design of the equipment ensures a clean operating environment, reducing the impact on operators and the environment. Moreover, the copper wire pulverizer is easy to operate and can be easily completed by one person, significantly reducing labor costs.

The equipment not only recovers copper wire but also efficiently recovers aluminum wire with the same purity of 99%. This high-purity recycling ability makes the reuse of metal resources more economical and feasible. To protect the user’s experience, the copper wire pulverizer provides a one-year warranty and has an adequate supply of spare parts to ensure that the equipment can be maintained and repaired promptly during the use of the equipment.

Overall, the copper wire pulverizer is an efficient, environmentally friendly, and economical industrial-grade recycling equipment, that has become an ideal choice in the field of wire and cable recycling due to its excellent performance and diversified model choices. Its high purity, efficient processing capacity, and environmentally friendly design not only enhance recycling efficiency but also make an important contribution to resource recycling and environmental protection. Whether it is the recycling of communication cables or the processing of automobile wire harnesses, copper wire shredder has demonstrated its indispensable value.

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News

What is the working principle of shredder machine?

A crusher breaks down material into smaller pieces by cutting or tearing it. The following is a detailed breakdown of how it works:

1. Feeding

Material is fed into the crusher via a feed hopper or conveyor belt. The feeding process is usually continuous to ensure efficient machine operation.

2. Cutting Mechanism

Inside the crusher, rotating blades or cutters are fitted. These blades are mounted on a shaft and rotate at high speeds. Depending on the design of the crusher, the shape and arrangement of the blades may vary to suit different materials and cutting needs.

Twin Shaft Shredder Knife Shaft

Twin Shaft Shredder Knife Shaft

3. Crushing Process

When material comes into contact with the rotating blades, the blades cut, tear, or shear the material into smaller pieces. The size of the pieces depends on the configuration of the blades and the spacing between the blades. Some crushers are also equipped with adjustable blades and screens to control the size of the final output pieces.

4. Discharge

The crushed material is discharged through a screen or grid, the aperture of which determines the size of the final output material. Some advanced crushers are equipped with automatic separation and conveying systems to ensure uniformity and ease of further processing.

Areas of application

Crushers can be used for a wide range of materials, including paper, plastics, metals, and electronic scrap. Crushers are indispensable in the recycling process, as they can significantly reduce the size of the waste material for subsequent handling and processing.

Double shaft shredder manufacturing workshop

Double shaft shredder manufacturing workshop

Benefits and features

Efficient processing

Crushers can process large quantities of waste materials quickly and efficiently, increasing the overall efficiency of the recycling process.

Versatility

Different types of crushers can be adapted to a wide range of materials, offering a wide choice of applications. Whether it’s hard metals or flexible plastics, the crusher is up to the task.

Environmental benefits

By reducing the volume of waste material, the crusher not only reduces transportation and storage costs but also promotes the reuse of resources, providing significant environmental benefits.

If you have any questions or need further details about the crusher, please feel free to contact us! Our expert team is always ready to provide you with professional answers and support.

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News

Copper Extraction Recycling Machine from Waste Cables

Extracting copper from scrap cables is an essential process in the recycling industry, to recover valuable copper while minimizing the impact on the environment. Copper is a very valuable material because of its excellent electrical conductivity and is widely used in electrical and electronic applications. This paper describes the techniques and equipment used to extract and recover copper from scrap cables.

Copper extraction and recovery machines are designed to efficiently separate copper from insulation and other materials in scrap cables. The process typically involves several stages, each using specialized equipment to ensure maximum copper recovery while minimizing environmental impact.

Key components and processes

1. Pulverization

The first stage is to pulverize the scrap cable into small pieces. Pulverizers equipped with sharp blades cut the cable into manageable sizes for further processing.

Copper Extraction Recycling Machine from Waste Cables

Copper Extraction Recycling Machine from Waste Cables

2. Pelletizing

After pulverization, the material is fed into a granulator to further reduce the size of the cable fragments. The granulator breaks the material into small particles and separates the copper from the plastic insulation.

3. Separation

The separated particles are then subjected to a separation process that isolates the copper from the rest of the material. Common separation techniques include:

Air separation: using an air stream to separate the lighter plastic particles from the heavier copper particles.

Vibratory separation: using vibrating screens to sort materials based on size and density.

Electrostatic separation: using an electrical charge to separate conductive copper from non-conductive materials.

4. Dust removal

Dust and fine particles are generated during the crushing and pelletizing process. An efficient dust removal system ensures a clean working environment and prevents the release of potentially harmful particles into the air.

Benefits of using Copper Extraction Recycling Machine

1. High efficiency

These machines are designed for high throughput and can process large quantities of scrap cable quickly and efficiently.

4. Cost-effective

Automating the copper extraction process reduces labor costs and increases the overall profitability of the recycling operation.

Copper extraction recovery machines play a vital role in the recycling industry, providing an efficient and environmentally friendly solution for recovering valuable copper from scrap cable. By utilizing advanced technology and automated processes, these machines ensure high recovery rates and contribute to sustainable resource management.

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News

What is double shaft shredder machine?

The Twin Shaft Shredder is a widely used industrial shredder designed to efficiently process materials. This versatile machine is vital in recycling, waste management and primary shredding.

The shredder has two counter-rotating shafts that are equipped with cutting blades. These shafts move slowly in opposite directions to ensure efficient shredding of pre-sorted materials. The sturdy frame supports heavy-duty operation and provides stability during the shredding process.

MATERIAL ENTRY: Material enters the shredder and is caught between the rotating shafts.

CUTTING ACTION: The counter-rotating shafts cut the material into small pieces.

OUTPUT: Shredded material exits in strips, the width of which is determined by the design of the cutter.

Dual shaft shredders can process a wide variety of materials including: plastics, wood, metal, e-waste, and general waste.

Double Shaft Shredder Machine

Double Shaft Shredder Machine

Advantage:

LOW RPM, HIGH TORQUE: Efficient shredding with minimal heat and dust.

Rugged: Durable and reliable, can handle hard materials.

High efficiency: Consistent performance in reducing material size.

Versatility: Suitable for a wide range of materials and applications.

The Twin Shaft Shredder is an essential tool for efficient material handling. Their robust design, efficient functionality and versatility make them invaluable in industrial environments, contributing to sustainable practices and resource management. If you need it, please feel free to leave a message with us for more information.

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Case

Algeria aluminum plastic separator customer site

Algeria aluminum plastic separator customer site

Algeria aluminum plastic separator customer site