Month: July 2022

News

How To Debug The Copper Wire Recycling Machine?

Post author By zzsuny
Post date July 4, 2022
No Comments on How To Debug The Copper Wire Recycling Machine?

The copper wire recycling machine is now an indispensable machine for recycling waste wires. The copper wire recycling machine can be used to efficiently shred and recycle waste wires and cables. The copper recovery rate can reach 99%. At the same time, because of the effect of the copper wire recycling machine If you want to achieve the best, you need to carry out continuous debugging, because each customer's waste wire materials are different, and only after careful debugging by workers can you achieve the desired effect.
1. During debugging, the feeding amount should be controlled at about 30% of the output of the machine, so as to avoid the accumulation of materials at the tail of the machine caused by the untimely adjustment of the single machine. The initial value of the speed frequency of the inverter of the down blower is adjusted to between 35-40Hz, and the value increases or decreases according to the sorting situation.




Copper Wire Recycling Machine

2. The initial value of the speed frequency of the frequency converter of the vibration sorting motor is adjusted to 28-35Hz, and the value is increased or decreased according to the sorting situation.
3. The initial value of the air volume of the front and rear dust removal and exhaust air is adjusted to the middle position of the pointer in the adjustment range, and the value increases or decreases according to the discharge situation.
4. After the equipment is successfully debugged, the trial production can be started. In the first trial production, the feeding amount should be controlled at about 50% - 60% of the output of the machine. After continuous production for 3-5 hours, the output will be gradually increased. - The output of 10% increase in 5 hours shall prevail, and it must not be loaded at full load at the beginning, because each machine needs a running-in process.
The above is the relevant introduction about the debugging of copper wire recycling machine. SUNY GROUP has rich experience in the production of copper wire recycling machine. When each equipment leaves the factory, relevant debugging will be carried out until the customer is satisfied. At present, the copper wire recycling machine manufactured has been sold to India, Europe and the United States and other countries and regions, and has been well received and trusted by customers.

Tags copper wire recycling machine, Debug The Copper Wire Recycling Machine, How To Debug The Copper Wire Recycling Machine

News

Principle And Advantages Of Aluminum-Plastic Separation

Post author By zzsuny
Post date July 4, 2022
No Comments on Principle And Advantages Of Aluminum-Plastic Separation

The principle of aluminum plastic separator

The aluminum-plastic separation and recycling equipment adopts water-cooled and air-cooled turbine mills, which can separate materials more cleanly and adapt to a wider variety of materials.
The waste aluminum-plastic separation and recovery equipment adopts the method of physical crushing and electrostatic sorting to separate the aluminum-plastic. First, the tablet is roughly crushed into pieces below 10mm by a knife-cutting crusher, and then enters a high-speed water-cooled turbo crusher to be finely crushed into pieces. The mixture of aluminum and plastic is screened by the rotary vibrating screen to separate the aluminum and plastic by the principle of electrostatic separator, and the unqualified materials are returned to the mill for further grinding. The loss of both aluminum and plastic is very low, and the reuse rate of aluminum is close to 99%. The equipment adopts complete dry physical separation, which does not cause secondary environmental pollution and has good social and economic benefits.




The principle of aluminum plastic separator

Aluminum-plastic separation and recycling equipment Advantages of aluminum-plastic board and tablet board processing equipment:
1. High automation program, simple operation and stable performance;
2. The separation efficiency of electric separation reaches 99%, and the finished product can be sold directly;
3. No waste water and waste gas discharge, real green sorting, no secondary pollution;
4. Low power consumption, low noise, small footprint and no dust pollution;
5. Wide range of sorting materials and fast sorting speed;
6. The aluminum-plastic sorting and recycling processing equipment adopts water-cooled and air-cooled turbine mills, which can separate the materials more cleanly and adapt to a wider variety of materials.

Tags Aluminum-Plastic Separator, Principle And Advantages Of Aluminum-Plastic Separation

News

How To Recycle Electronic Waste?

Post author By zzsuny
Post date July 4, 2022
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    With the widespread use of computer and mobile phones, a large number of waste computer and mobile phones are produced every year. This electronic waste contains a lot of metals, so the value of recycling is very large. So how can waste computer and mobile phones be effectively recycled?


    First, the collected waste computers and mobile phones need to be sorted and disassembled, such as shells, display screens, circuit boards, cup chips, etc., to facilitate the next step of recycling.


    Secondly, some large pieces, such as shells, are crushed, and then processed and recycled in the next step.





E-Waste Recycling Process



    Then, for the waste circuit boards obtained by dismantling, the electronic components on the circuit board and the motherboard of the circuit board are separated by a special circuit board disassembly machine. Gold, silver, palladium, etc., have high economic value, but the quantity is relatively rare.



    The last is the treatment of the waste circuit board motherboard. Through a series of processes such as crushing, pulverization, grinding, and electrostatic sorting, metal powder and resin powder are finally obtained. The recycling of e-waste has always been an important part of e-waste recycling.


    SUNY GROUP is a professional manufacturer of electronic waste recycling equipment. It has decades of rich experience and perfect after-sales service. It has unique experience and advantages in solid waste recycling projects, especially electronic waste. , Canada, India and other customers. If you need it, please feel free to contact us for consultation.

Tags E-Waste Recycling, E-Waste Recycling Methods, How To Recycle Electronic Waste

News

What Are The Raw Materials Of Lithium Batteries?

Post author By zzsuny
Post date July 4, 2022
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Lithium batteries are an important part of electric vehicles, mobile phones and other products. Understanding the resulting raw materials of lithium batteries will help us better recycle and reuse discarded lithium batteries.
Lithium-ion battery raw materials are mainly composed of: positive electrode material, negative electrode material, separator, electrolyte.




Lithium battery composition material

Cathode material:
It has the largest market capacity and high added value in lithium-ion batteries, accounting for about 30% of the cost of lithium batteries, while the gross profit margin is 15% when it is low, and more than 70% when it is high. The performance of the cathode material directly affects the performance of the lithium-ion battery. The most commonly used materials are lithium cobalt oxide, lithium manganate, lithium iron phosphate and ternary materials (polymers of nickel, cobalt, and manganese).
Negative electrode materials:
There are mainly carbon negative electrode materials and non-carbon negative electrode materials. Among them, carbon anode materials are widely used in commercial lithium-ion batteries due to their advantages such as safety, long cycle life, low price, and non-toxicity. The disadvantage is that the mass specific energy is relatively low. Non-carbon anode materials are divided into lithium transition metal nitrides, transition metal oxides and nano-alloy materials according to their composition. It has high volumetric energy density, but poor cycle stability, large irreversible capacity, and high preparation cost, so it has not been industrialized. Currently, he is exploring the combination of carbon materials with various high-capacity non-carbon anode materials to develop high-capacity, non-carbon composite anode materials.
Diaphragm:
Diaphragm is a thin film used to separate the positive and negative electrodes during the electrolysis reaction of lithium ion batteries to prevent energy loss from direct reaction in the electrolytic cell. Its performance determines the interface structure and internal resistance of the battery, which directly affects the capacity, cycle and safety performance of the battery. The market-oriented separator materials are mainly polyethylene (PE) and polypropylene (PP). The polyolefin (Polyolefin) type diaphragm, of which PE products are mainly obtained by wet process, and PP products are mainly obtained by dry process.
Electrolyte:
The electrolyte plays the role of conducting ions between the positive and negative electrodes of the lithium battery, which is the guarantee for the lithium ion battery to obtain the advantages of high voltage and high specific energy.
The above is a detailed introduction to the composition materials of lithium batteries. Due to the complex characteristics of lithium batteries, lithium battery recycling requires a complete set of solution processes. SUNY GROUP, as a professional lithium battery recycling solution and manufacturer, has rich experience and First-class technical equipment, if you need it, you are welcome to contact us.

Tags Lithium Battery Materials, Lithium Battery Raw Materials, What Are The Raw Materials Of Lithium Batteries

Electronic Waste Recycling Plant Products

E-waste PCB Reycling Plant

Post author By zzsuny
Post date July 4, 2022
1 Comment on E-waste PCB Reycling Plant
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E waste PCB circuit board recycling machine is used to recycle all kinds of Printed Circuit boards, such as the computer boards, cell phone boards, TV boards, copper-clad laminate, and other household appliances, and the separation of leftover material of the mixed metal and nonmetal materials. Because of the high value of the metals, fiber and resin, there is no doubt that this plant not only help to change waste into treasure, but also bring great economic benefits.Through years of practice and theoretical analysis, we obtain the best separation result, the separating purity can be reached to 99%.

APPLICATION

FINAL PRODUCTS

PRODUCTS STRUCURE
The E waste PCB circuit board recycling machine consists of shredding system, milling system, sorting system and dust collection system. The whole process is controlled by PLC. Through shredding, grinding, vibration screening, (the incompletely separated metal and nonmetal will reentry into the grinding machine to be grinded again) gravity separating, electrostatic separating and pulse dust collecting, the metal and nonmetal will reach about 99% of separation, eventually get metal and non-metallic collective, and the valuable components after dismantling machine can also be recycled refined.

PROCESS DESCRIPTION
The first crushing machine we choose the double shafts shredder, and the second crushing machine we use the hammer crusher, and the third crushing machine we use the high speed turbine grinding machine, the material after shredding, crushing and grinding will be separated by the air separator and the electrostatic separator .It has the advantages of unique structure, large output and power saving. Several machines cooperation work after single loading of materials. Controlled by PLC This machine has good performance in copper recycling and comes with a device to prevent against secondary pollution The metal recycling rate is up to 99% which is the only in china.

PRODUCT FEATURES
1. Suitable structure and layout, stable performance and recycling water is used to control temperature and reduce noise in the grinder;
2. PLC system makes it easier to control the whole line, the negative pressure feeding system prevent the dust from running out;
3. Feedback system makes the grind much more effective;
4. The separation rate of air separator can reach 97% and the separation rate of pulse dust cleaning device can reach 99%;
5. Electrostatic separator makes higher and quicker separation, moreover gets more non-ferrous metal;
6. With the magnetic separator ,the iron can be separated from other metals.
TECHNICAL PARAMETERS

 
 Model
 Capacity
 Power
 Dimension L/W/H
 Weight
 
 
 ZY-PCB 300
 200-300 Kg/H
 102 Kw
 20*5*5 m
 15 Ton
 
 
 ZY-PCB 500
 400-500 Kg/H
 134 Kw
 25*6*5 m
 20 Ton
 
 
 ZY-PCB 800
 600-800 Kg/H
 194 Kw
 30*6*5 m
 30 Ton
 
 
 ZY-PCB 1000
 800-1000 Kg/H
 238 Kw
 35*8*5 m
 40 Ton
 
 
NOTE:
1. The above machine is our standard configuratoin, but for different raw materials, it is different machine configuration, so please contact us about your raw materials;
2. The machine voltage can be customized.
CUSTOMER WORKSITE

Tags E - waste Reycling Plant, E Waste Recycling Machine, Pcb Recycling Equipment

Products Scrap Battery Recycling Plant

Lithium-Ion Battery Recycling Line

Post author By zzsuny
Post date July 3, 2022
2 Comments on Lithium-Ion Battery Recycling Line
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At present, the research on the recycling of waste lithium batteries is mainly focused on the recovery of high-value anode precious metals cobalt and lithium. Copper in the negative electrode of waste lithium battery (content up to 35%) is an important production raw material widely used.Based on the structural characteristics of lithium batteries, our company adopts an environmentally-friendly physical separation process to realize efficient separation and recovery of waste lithium batteries.

  
  
  

APPLICATION
Lithium battery recycling plant is used for dismantling and recycling the soft package battery, cellphone battery, shell battery, cylindrical battery etc. Different types of lithium batteries have different recycling procedures.

FINAL PRODUCTS
The final product is graphite powder, cobalt acid lithium, aluminum and copper..

TECHNICAL PROCESS
The process mainly comprises the following steps: after discharging the recovered waste batteries, crushing, magnetic separation, air separation, crushing, gravity separation, screening and other processes are carried out by mechanical equipment.

TECHNICAL PARAMETERS

  
    
       Model
       Capacity
    
    
       ZYLDC-500
       500 Kg/H
    
    
       ZYLDC-1000
       1000 Kg/H
    
    
       ZYLDC-1500
       1500 Kg/H
    
    
       ZYLDC-2000
       2000 Kg/H
    
    
       ZYLDC-2500
       2500 Kg/H
    
    
       WORKING PERFORMANCE
    
    
       Raw Material
       Lithium Battery
    
    
       Final Product
       Mainly Copper, Aluminum, Lithium Cobalt Oxide, Graphite Powder
    
  

CUSTOMER WORKSITE

Tags Lead Battery Recycling Machine, Lithium Ion Battery Recycling Machine, Lithium-Ion Battery Recycling Production Line

Copper Wire Recycling Machine Products

Cable Wire Recycling Machine

Post author By zzsuny
Post date July 2, 2022
2 Comments on Cable Wire Recycling Machine
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Cable Granulator Copper Wire Recycling Machine ( also named Cable Wire Granulator ) is a kind of machinery used for recycling waste & scrap copper wire and cables to get copper particles and plastic particles, Cable wire recycling machine is featured with novel design, compact structure, low power consumption and stable performance.
Our Cable Granulator Copper Wire Recycling Machine are mainly used to recycle all kinds of waste cable wires, the raw materials will be separated into tiny copper rice and PVC, the applicable range of the wires diameter from 0.3 mm to 20 mm, such as automobile wires, car bottom wires, motorcycle wires, computer wires and communication cable, etc.

APPLICATION

FINAL PRODUCTS

PROCESS DESCRIPTION
For the small capacity, the cable wire raw material can be put into the all-in-one machine directly, after crushing, then the air separtor will make the copper and plastic suspended on the screen. Then the Copper will be separated from the plastic by weighting method and the friction force which produced by the Surface of the mesh.
For larger capacity, the cable wire raw material will be firstly put into the shredder, then go into crusher to get the small pieces wires, then the air separator will make the copper and plastic suspended on the screen to separate the Copper from the plastic by weighting method and the friction force which produced by the Surface of the mesh. To improve the purity and capacity, the rest materials will be go into our high voltage electrostatic separator. The Cable Granulator Copper Wire Recycling Machine including the crushing system, air separator system, dust and fiber collection system and high voltage electrostatic separator.

PRODUCT FEATURES
1.Compact structure and reasonable layout, safe and reliable, easy to install.
2.Controlled by PLC. Continuous feed, intelligent operation, automatic alarm make it easy to operate and save your time and energy, to ensure the stable operation of the equipment.
3.The shredding machine adopts the high hardness main shaft, make it has more impact power when crushing materials. It is composed of micro cutting head and cylindrical tool rod, greatly reduces the wearing (blades).
4.The crusher, air separator and the pulse dust collector installed together, so the structure of the machine is easy to move and transport.
5.The second crusher adopts alternate blades leading to high productivity, low noise and stable running.
6.This cable granulator copper wire recycling machine use the air separator and the high voltage electrostatic separator together, to improve the recovery rate up to 99%.
7.Back feeding system will crush the unfinished material again, which guarantee the totally separation of copper and plastic.
8.No dust outlet, the dust separation rate can reach up to 99%.
9.The blade and screen adopts special wear resistance and high toughness alloy material, which improve the service life and reduce the production cost.
TECHNICAL PARAMETERS

 
 Model
 Capacity
 Power
 Dimension L/W/H
 Weight
 
 
 ZY-TMJ 200
 100-200 Kg/H
 28 Kw
 2.2*2*2.3 m
 1850 Kg
 
 
 ZY-TMJ 300
 200-300 Kg/H
 39 Kw
 3.2*2.1*2.3 m
 2500 Kg
 
 
 ZY-TMJ 400
 300-400 Kg/H
 45 Kw
 4*2.1*2.5 m
 3200 Kg
 
 
 ZY-TMJ 500
 400-500 Kg/H
 68 Kw
 6.2*5*3.3 m
 3850 Kg
 
 
 ZY-TMJ 800
 500-800 Kg/H
 75 Kw
 10.4*2.1*3.3 m
 5500 Kg
 
 
 ZY-TMJ 1000
 800-1000 Kg/H
 95 Kw
 12*4.1*4.5 m
 8200 Kg
 
 
NOTE:
1. The above machine is our standard configuratoin, but for different raw materials, it is different machine configuration, so please contact us about your raw materials;
2. The machine voltage can be customized.
CUSTOMER WORKSITE

Tags Cable Wire Recycling Machine, Copper Cable Wire Recycling Machine, copper wire recycling machine

Aluminum Plastic Separation Machine Products

Aluminum Plastic Recycling Line

Post author By zzsuny
Post date July 1, 2022
2 Comments on Aluminum Plastic Recycling Line

Aluminum Plastic Separation Machine is used for recovery of waste aluminum-plastic materials, can put the aluminum and plastic separation, aluminium plastic separator adopts crushing, grinding, separating, dust removing technology process to achieve completely & simultaneously separating recycling aluminum metal and plastic powder. And the recycled aluminum powder can be sold directly to the aluminum reclamation plants and fireworks and firecrackers plants, the PVC powder also can be sold in the market as the re-process materials.

RAW MATERIALS AND FINAL PRODUCTS
Aluminum Plastic Separation Machine can be used for recycling all kinds of aluminum and plastic composite such as aluminum composite panel (ACP/ACM), medical blister, aluminum plastic foil, and aluminum plastic package bags etc.
The following picture is the result of testing the Aluminum Plastic Separation Machine by some customers. We will save and send samples of sorted aluminum powder and plastic powder for our customers, You can send your materials to us and we will test the machine for you without charging any fees.

COMPARISON OF SORTING RESULTS
India customer visited our factory for Aluminum Plastic Separating Machine . He visited several suppliers during his tour in China and compared the aluminum powder separated from our system with those of other suppliers. He is quite satisfied with our equipment.

PROCESS DESCRIPTION
The aluminum and plastic materials firstly crushed by the knife crusher into 10mm pieces, and then grinding by the water cooling turbo type grinding machine into aluminum and plastic fine powders. Then separated by the rotary screen, the big size will back into the grinding machine and the fine powders will into the electrostatic separator, finally the aluminum and plastic would be separated.

PRODUCT STRUCTURE

TECHNICAL PARAMETERS

 
 Model
 Capacity
 Power
 Weight
 
 
 ZY-WAP 300
 200-300 Kg/H
 62 Kw
 8 Ton
 
 
 ZY-WAP 500
 400-500 Kg/H
 98 Kw
 13 Ton
 
 
 ZY-WAP 1000
 600-1000 Kg/H
 170 Kw
 20 Ton
 
 
NOTE:
1. The above machine is our standard configuratoin, but for different raw materials, it is different machine configuration, so please contact us about your raw materials;
2. The machine voltage can be customized.
CUSTOMER WORKSITE

Tags Aluminium Plastic Separator, Aluminium Plastic Separator Machine, Aluminum Plastic Recycling Line

Model	Capacity	Power	Dimension L/W/H	Weight
ZY-PCB 300	200-300 Kg/H	102 Kw	2055 m	15 Ton
ZY-PCB 500	400-500 Kg/H	134 Kw	2565 m	20 Ton
ZY-PCB 800	600-800 Kg/H	194 Kw	3065 m	30 Ton
ZY-PCB 1000	800-1000 Kg/H	238 Kw	3585 m	40 Ton

Model	Capacity
ZYLDC-500	500 Kg/H
ZYLDC-1000	1000 Kg/H
ZYLDC-1500	1500 Kg/H
ZYLDC-2000	2000 Kg/H
ZYLDC-2500	2500 Kg/H
WORKING PERFORMANCE
Raw Material	Lithium Battery
Final Product	Mainly Copper, Aluminum, Lithium Cobalt Oxide, Graphite Powder